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erfect Switch Power-Gate single and dual rectifier solid state battery isolators
Perfect Switch Power-Gate single and dual rectifier solid state battery isolators

PERFECT SWITCH SOLID STATE BATTERY ISOLATOR HARDWARE

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Perfect Switch "POWER-GATE" Devices & Battery Isolators are the Best,
Most Efficient and Most Powerful Solid State Rectifiers on the Market.
DC Power Management For OEM, Industry, Marine, RV, Cars, Trucks,
Aircraft & Military Applications

   
All Prices $USD. Contact Us for Shipping/ Freight Costs.
Quantity Discounts Available.
   
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POWER-GATE PRODUCTS/ PAGE LINKS:
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The POWER-GATE DC power management devices are engineered to handle shock and high-vibration environments and are specifically designed for automotive, military, marine, aerospace, industrial, test fixtures, and various 12 and 24 volt OEM applications. 48 Volt devices are available as well as Custom Engineered Devices to suit your needs. OEM inquiries are also welcome.

Available in a wide range of long lasting, high efficiency solid state products (see partial list with links to products in the table above), POWER-GATE devices will solve all of your multi-battery installation issues to ensure:

  • Correct and isolated discharging of independent battery banks.
  • Correct charging of independent battery banks and ensure that charging sources are correctly isolated.

We offer a complete selection of all the electric parts that you will need for your RV, Yacht or Residential Clean Energy Project including resettable breakers, terminal fuse blocks and more.

See how the dual battery isolators work:

We offer a complete selection of all the electric parts that you will need for your RV, Yacht or Residential Clean Energy Project including resettable breakers, terminal fuse blocks and more. In many cases, we can provide you with a 5,000 Ohm "Resistor Bridge" for some devices using the Perfect Switch POWER-GATE relays where the generator or MPPT solar charge controllers need to be able to constantly "sense" the battery(s) Voltage. In these situations, the Resistor Bridge allows the battery's Voltage to pass over the POWER-GATE device but only allows a very small amount of current to pass - typically about 0.15 Amps. On dual rectifier isolators like the one shown above (used to connect one alternator to 2 separate battery banks to allow independent/ optimal charging of both battery banks from one alternator), we can install one Resistor Bridge on each of the two stud posts that go to the battery (on the right of above photo) and the other end of the Resistor Bridges bolt onto the input stud post on the left in the above photo.

Pinnacle Innovations installation photos of 2017 Hylas 56 foot sailboat


The photo above shows the Resistor Bridges installed on 3 POWER-GATE single rectifiers rated at 50 Amps each that connect to 3 Victron Energy MPPT solar charge controllers powered by Solbian solar panels. These 3 solar circuits feed 3 separate battery banks for recharging and as those battery banks also have other charging devices connected to them that can run at the same time as we have solar output, the POWER-GATE single relays prevent any possible charging conflicts.

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Perfect Switch POWER-GATE Product Applications for DC Power:

Perfect Switch Power-Gate battery isolator rectifier spacerMARINE
Whether you have a small sport cruiser, yacht or commercial fishing boat, POWER-GATE devices can handle all of your DC electrical system needs simply and reliably - especially in moist marine environments that destroy conventional DC power management devices. High heat and vibration tolerances mean that you can use these sealed, solid state devices even in engine rooms. From simple battery isolator relays to complex installations involving multiple battery banks, multiple shared charging sources and other electronics like inverter-chargers, POWER-GATE offers bi-directional relays, single/ dual relay isolators, OR'ing diodes, Low Voltage Disconnects, DC Breakers as well as customizable, programmable devices.
IMPORTANT: If you have a Balmar External Voltage Regulator please advise so that we can program the trigger time to one minute (Balmar regulators have a 35 second delay before they power up).
POWER-GATE Marine rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch
Perfect Switch Power-Gate battery isolator rectifier spacerRECREATIONAL VEHICLES
Perfect Switch's POWER-GATE devices are the perfect high efficiency solution for RV's and Travel Trailers of all types using multiple battery backs. Solid State Rectifier Isolators, OR'ing Diodes and Low Voltage Disconnects are the answer for RV owners.
POWER-GATE Recreational Vehicle rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

Perfect Switch Power-Gate battery isolator rectifier spacerOFF-ROAD
Perfect Switch devices are built to excel in high vibration, wet and dusty environments where conventional mechanical devices will fail.

Ensure that your secondary/ accessory battery banks get fully charged efficiently without Voltage drops and efficiency losses that conventional isolators and solenoids have - use a POWER-GATE device.

POWER-GATE Off-Road Vehicle rectifier relays, battery isolators and more by Perfect Switch
Perfect Switch Power-Gate battery isolator rectifier spacerINDUSTRIAL
With no moving parts, no arcing, no degradation in performance over time, no heat sinking and no air flow requirements, Perfect Switch devices can be tailored to your OEM needs or simply as an upgrade to marginal OEM equipment.
POWER-GATE Industrial Vehicle/ Commercial Truck/ Diesel Machinery rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

Perfect Switch Power-Gate battery isolator rectifier spacerEMERGENCY VEHICLES
Perfect Switch devices provide reliable, high efficiency power for all types of emergency response vehicles and vessels.

Please contact us to see how Perfect Switch devices are the dependable solution for fire trucks, police cruisers, ambulances and more...

POWER-GATE Emerrgency Vehicle rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

Perfect Switch Power-Gate battery isolator rectifier spacerFLEET UTILITY
Return on Investment (ROI) is a key factor in fleet truck systems requiring DC power management for multi battery bank applications.

The unparalleled reliability of the Perfect Switch POWER-GATE Single or Dual Rectifiers and Autonomous Relays mean dependable long-term service at industry leading efficiency. Increase your fleet ROI with POWER-GATE devices.

POWER-GATE Fleet Truck Vehicle rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

Perfect Switch Power-Gate battery isolator rectifier spacerAEROSPACE AND DEFENSE
Perfect Switch welcomes custom applications for aircraft, ground, sea and space environments.

Just a few of Perfect Switch's Customers include the US Army/ Navy, NASA, Lockheed Martin, General Dynamics and more...

POWER-GATE Aircraft and Military rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

Perfect Switch Power-Gate battery isolator rectifier spacerTEST FIXTURES
Perfect Switch devices are the perfect solution to frequent high current DC switching applications where mechanical switching devices will degrade and fail over time.

Perfect Switch offers custom configurations for opto isolation, external VCC, logic feedback, remote indicators and more...

POWER-GATE Test Fixtures rectifier relays, battery isolators, bi-directional relays, low Voltage disconnects and more by Perfect Switch

POWER-GATE Device Notes:

  • Generation 3.0 Bi-directional Relays have been superceded by Generation 4.1 devices and units in excess of 300 Amps are now offered (up to 600 Amps). Generation 3.0 Devices will not be offered for New Applications but will be available for replacements/ existing systems.

Essentially all of the POWER-GATE devices from Uni-directional Single Rectifier Relays/ Isolators to the POWER-GATE Cicuit Breakers etc. utlize a similar case design and have a similar "look" to them. However, the various different POWER-GATE devices using a similar case and design can be programmed and custom modified to perform a broad range of functions - including several functions in one design (refer to the "Device Options" list below and on the Pricing Sheet). To help Customers understand the various POWER-GATE devices, they have been given separate "names" or "labels" - to help Customers that may have "a particular name or function of a device in mind" when looking for a solution.

All of the Perfect Switch devices are entirely made in the USA so they qualify under NAFTA (no import duties or tariffs in North America). Most of these products are made to order with typically only a 1 to 3 day lead time from date of ordering and payment.

Just a few of the huge advantages of the POWER-GATE device solid state design include:

  • With no moving parts the devices are the most reliable on the market (no mechanical contactors means no degradation of contactor points)
  • Extremely high efficiency (99.9% efficient at maximum continuous current)
  • Fully encapsulated/ sealed case means the POWER-GATE devices are ideal for extremely dusty, moisture-prone or high vibration environments
  • Compact design in small, medium or large package product configurations (see each device's sizing on their details page)
  • Available with on-board LED lamps activated that will illuminate when the device is connected (referred to as "ALL LEDs" when ordering) or the devices can be ordered with the LED indicator lamps switched off so they do not illuminate.
  • Available wiring harness allows you to connect external or remotely located LED indicator lamps or other devices such as warning buzzers etc. to inform operators when there is a problem. Normally installers will supply these optional remotely located LED indicator lamps etc. Here is the manufacturer's guidelines for connecting external warning lamps/ devices:
    Current draw not to exceed 60mA.
    Wires coming from the connector are switched to ground when active, so the cathode of the LED should connect to the harness wire, and the anode should connect to the positive source Voltage. We can in some cases offer these devices by Mouser, DigiKey, Blue Sea and Waytek.

Perfect Switch POWER-GATE Devices are Priced: From $252.00 USD*
See Pricing Details Below...

Pricing: Please refer to the Pricing Chart below.
Questions/ Want to place an order? Call us at 604-510-0800 or Email Us

Perfect Switch electrical relay price list

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POWER-GATE DEVICE OPTIONS & OPTION PRICING:
Opto Isolated Input
Add $32.00 USD to device price
Under-Voltage Shutdown Feature
Add $22.00 USD to device price
Over-Voltage Shutdown Feature
Add $22.00 USD to device price
Circuit Breaker Functionality
Add $45.00 USD to device price
Sleep Mode Power Saver
Add $18.00 USD to device price

Click here for an impressive list of Perfect Switch POWER-GATE Customers...
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Important Perfect Switch POWER-GATE Device Installation Information
Click on the images for detail photos
Click on the image for a larger POWER-GATE Installation tip image
Click on the image for a larger POWER-GATE Installation tip image
Click on the image for a larger POWER-GATE Installation tip image
We recommend the use of Blue Sea Systems "Terminal Block Fuse Sets" on the Perfect Switch stud terminals.
CORRECT INSTALLATION of Terminal Block Fuse Sets. Be certain to install Cable Terminal Isolators to Prevent Arcing.
INCORRECT INSTALLATION of Terminal Block Fuse Sets. Be certain to install Cable Terminal Isolators to Prevent Arcing.
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Perfect Switch Products/ Relay Information

POWER-GATE Solid State Relays are constructed based on their patented arrayed MOSFET technology. MOSFET transistors have an integrated body diode and depending on the application's direction of current flow, two primary configurations of POWER-GATE Relays are offered: uni-directional and bi-directional. All relays can be manually controlled, autonomously controlled, or a mix of both manual and automatic features.

Uni-Directional Relays are designed to sit between a source and a load. Some examples would be a relay sitting between and battery and a motor, or between a battery and an inverter. Current will only flow in one direction from the battery to the load its powering.

Uni-directional Relays can be controlled manually, triggered when the user applies system Voltage to the device's trigger input. When trigger is applied the relay closes (conducts current), and when trigger is removed, the relay opens (ceases to conduct current). They can also be configured to work autonomously where the on-board micro controller decides when to conduct current, or not to conduct current based on system Voltage, timing, or current cues. With this kind of flexibility built into every relay, devices can be configured to serve as:

  • Low Voltage Disconnects (LVD).
    Placed between a battery and loads, the device will allow the battery to power accessories connected to the output of the relay. If the battery Voltage dips below a specific low voltage threshold, the relay will open and stay open until the Voltage is sensed to be above a specific turn-on Voltage. For example, the relay can be used to power several hundred Amps of accessories connected to the relay output. On a 12 Volt system, if the Voltage drops to 12.3 Volts for at least one minute, the device will sense that as a stable, low Voltage condition and open the relay. The relay will stay open until the system Voltage is sensed to be 13.0 Volts indicating a charging source has been applied. When 13.0 Volts is sensed, the relay will close restoring the connection between the accessories and the battery. Low Voltage disconnects are common in marine and fleet applications and are often called LVD's or Voltage sensitive relays. POWER-GATE is far more than just a low Voltage disconnect as it can provide both low Voltage disconnect and high Voltage disconnect (HVD) functionality, under and over current functionality, handle in-rush current, and provide short circuit protection all in a compact and ultra-efficient module.
  • Programmable Autonomous Relays.
    Placed between a battery and loads, the relay can be factory programmed to respond to under-Voltage, over-Voltage, under-current, over-current, or provide logic feedback to the user's system. When configured as a programmable autonomous relay, let us know what you need and Perfect Switch will program the device to suit your application.
  • Circuit Breakers.
    Placed between a source and loads, the device can be programmed to differentiate between typical in-rush conditions, and an over-current or shorted condition which causes the relay to open ceasing current conduction between the source and load. Once open, it's typically programmed to stay latched open until a reset signal is applied. Think of it as a very smart, very flexible, very fast circuit breaker.
  • Standard Relays.
    Placed between the source and load. Much like typical relays where the user applies system Voltage to the device's trigger input so the relay closes and conducts current. Removal of the trigger opens the relay so it ceases to conduct current.
  • Bi-Directional Relays are designed for bi-directional current flow and are designed to sit between two sources. Some examples would be a relay sitting between two batteries where current could flow from battery A to battery B and visa-versa, or between a battery and an inverter/charger when current will flow from the battery to the inverter during the conversion from DC to AC, but the relay will also have to allow charging current to flow from the inverter to the battery when the inverter/charger is actively charging the battery. A back-to-back MOSFET configuration enables current to flow in a bi-directional fashion.
 
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ISOLATOR DEVICES/ RECTIFIERS

POWER-GATE Battery Isolators are industry leading, high performance, one-way electrical valves. They are commonly deployed in multi-battery applications where independent discharge or battery separation is required. Never confuse conventional battery isolators with POWER-GATE battery isolators. POWER-GATE devices enjoy ultra-low on-resistance and require no heat sinking and no airflow at currents up to 600 Amps.

Power-Gate rectifiers are the most efficient and reliable available

Recommended by EnerSys (manufacturer of Odyssey, Hawker, Loadhog, Powersafe, General, NP, Ironclad, Genesis, Heritage, and Varta batteries), and utilized in both military and civilian applications, POWER-GATE Battery Discharge Controllers insure that power gets to where it's needed without the excessive heat and Voltage drop typified by more common, lesser performing silicon and Schottky devices. Unlike conventional silicon and Schottky isolators, POWER-GATE's achieve sub-100 micro-ohm performance, even as the currents climb through 600 Amps; that's over 1,000% more efficient than traditional silicon and Schottky technology. With heat being the primary killer of electronics, engineering heat OUT of the product yields unparalleled reliability.

BATTERY DISCHARGE CONTROLLERS

Perfect Switch manufactures Battery Discharge Controllers in two configurations: Single Rectifiers and Dual Rectifiers. Each is designed for use with multiple batteries and how you plan on using your DC resources will dictate which device is the appropriate choice for your application. Single rectifiers and dual rectifiers are available up to 300 Amps. Perfect Switch also offers higher power devices from 400 Amps to 600 Amps in the newer Generation 4.0 devices.

Click on the images for the details pages
Click here for details of the Power-Gate single rectifier battery isolator
Single Rectifiers
(Generation 3.0 to be replaced
by Generation 4.1)
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OR'ING DEVICES

OR'ing Diodes are designed to OR two sources to a single load. Ultra-low on-resistance means devices require no heat sinking and no airflow at currents up to 300 Amps. OR'ing Diodes are epoxy encapsulated in a custom ABS enclosure and are well suited for hostile environments. Both programmable and non-programmable versions are available. Allow us to help determine which version is best suited for your application. Click here to visit the OR'ing Diode Main Page where you can select from 4 different OR'ing Options.

Click on the images for the details pages

POWER-GATE Non-Programmable (Gen 4.1)
OR'ing battery diodes


Click here for details of the Power-Gate Non-Programmable OR'ing battery diodes

Non-Programmable OR'ing battery diodes:

Quick Specs:
Current Rating: 100 to 600 Amps
Surge Current: up to 3,000 Amps
Operating Voltage: 7.5 to 36 VDC
Voltage Drop at Max Current: 30 mV
Temperature Range: -40 to +105 C

"Medium Package" Dimensions:
7.87" x 5.13" x 1.95"
Weight: 23.5 ounces

"Large Package" Dimensions:
8.58" x 6.63" x 1.89"
Weight: 54 ounces

  • OR's two sources to a single load
  • Low Voltage, High current capability
  • Industry-leading ultra-low on-state resistance
  • 99.9% efficient at maximum continuous current
  • No heat sinks or airflow required
  • No de-rating required over full temperature range
  • Fully encapsulate solid state design
  • Internationally patented arrayed MOSFET technology
  • MIL-STD-461E Compliant

POWER-GATE non-programmable OR'ing diodes are designed to selectively OR one of two sources to a load. The device will automatically conduct current from the source with higher Voltage (relative to device ground) to the load. When the primary source drops below the secondary source, the device will "flip," and current from the secondary will drive the load. The orientation of the internal MOSFET arrays insures there will be no disruption in power driving the load, even when transitioning from one source to another.

If source Voltage levels are sufficiently close enough, dynamic Voltage sag/rise of one source in response to the opposing source sag/rise can cause oscillation or rapid-switching between the sources. In this case, the "Programmable" OR'ing should be considered. Contact Pinnacle Innovations and we will coordinate engineering for assistance.

POWER-GATE OR'ing diodes provide high performance and reliable switching without the conductive losses and leakage typical to Schottky rectifiers. Conventional silicon and Schottky rectifiers are attractively priced, but have significant performance issues:

  • substantial Voltage drop as current passes
  • conductive losses create significant heat
  • batteries never get fully charged
  • alternator regulators always inaccurate due to diode drop

Non-programmable OR'ing diodes are constructed based on Perfect Switch's internationally patented large MOSFET array technology.

POWER-GATE Programmable (Gen 4.1)
OR'ing battery diodes


Click here for details of the Power-Gate Programmable OR'ing battery diodes

Programmable OR'ing battery diodes:

Quick Specs:
Current Rating: 75 to 150 Amps
Operating Voltage: 6.5 to 36 VDC
Voltage Drop at Max Current: 50 mV
Temperature Range: -40 to +105 C
Weight: 14.4 ounces
Dimensions: 5.40" x 2.86" x 1.57"

  • OR's two sources to a single load
  • Low Voltage, High current capability
  • Industry-leading ultra-low on-state resistance
  • 99.9% efficient at maximum continuous current
  • No heat sinks or airflow required
  • No de-rating required over full temperature range
  • Fully encapsulate solid state design
  • Internationally patented arrayed MOSFET technology
  • MIL-STD-461E Compliant

POWER-GATE programmable OR'ing diodes are designed to selectively OR one of two sources to a load. This configuration can be programmed to automatically conduct current from a pre-defined Master source to the load. When the primary source drops to a pre-defined low Voltage threshold (or alternate metric), the device will "flip," and current from the secondary Slave source will drive the load. The customer's application and performance requirements dictate how the devices will be programmed. This setup is highly customizable so please contact Pinnacle Innovations so that we may assist in configuring devices for your application.

POWER-GATE programmable OR'ing diodes provide high performance and reliable switching without the conductive losses and leakage typical to Schottky rectifiers.

Conventional silicon and Schottsky rectifiers are attractively priced, but have significant performance issues:

  • substantial Voltage drop as current passes
  • conductive losses create significant heat
  • batteries never get fully charged
  • alternator regulators always inaccurate due to diode drop
Programmable OR'ing diodes are constructed based on Perfect Switch's internationally patented large MOSFET array technology.
 
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RELAY DEVICES


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POWER-GATE solid state relays manage DC currents ranging from 100 Amps to 300 Amps, typically 5VDC to 35VDC. Devices utilize Perfect Switch's internationally patented "high ratio geometry"technology where we array large numbers of MOSFETS. Implementing a robotic assembly technique, a "perfect switch" is created yielding devices that require no heat sinking, no airflow, and typically achieve sub-100 micro-ohm performance at full rated continuous current. Relays can be configured for either uni-directional current flow or bi-directional current flow. Devices can be manually controlled or automatically controlled via the on-board microprocessor. Our Voltage Sensitive Relays behave like the smartest low-Voltage / high Voltage disconnects ideally suited for fleet applications. Order a Remote Control Programmer and adjust voltage sensitive relays while installed. Solid State Circuit Breakers provide a level of reliability and precision that can't be achieved with conventional mechanical breakers. We share your interest in managing DC resources reliably and efficiently. Not sure if POWER-GATE devices are suitable for your application?
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DC CIRCUIT BREAKER DEVICES

Perfect Switch Power-Gate breakers for marine, RV and industrial battery applications

Quick Specs:
Current Rating: 100 to 300 Amps
Operating Voltage: 7.5 to 36 VDC
Voltage Drop at Max Current: 30 mV
Temperature Range: -40 to +105 C
Weight: 14.7 ounces
Dimensions: 5.40" x 2.86" x 1.57"

  • A solid state, precision, DC circuit breaker
  • Differentiates between momentary inrush and over-current
  • Device reset can be tailored for the application
  • Low or high Voltage cutoff
  • Over-temperature protection
  • Manual override trigger
  • Manual activation trigger
  • Short circuit protection
  • Voltage transient protection
  • On-board fault diagnosis
  • Internationally patented arrayed MOSFET technology
  • 99.9% efficient at maximum current
  • MIL-STD-461E Compliant

POWER-GATE breakers are MOSFET-based uni-directional relays programmed and tailored specifically to your circuit breaking requirements. Parameters for inrush current, delays, timers, and logic are flashed to the integrated microcontroller that monitors the process. When the "breaking" setpoint is achieved, the device will "open" the circuit shutting down the load. Contact us and let our talented applications engineers help determine what configuration is best for your application.

Solid State Circuit Breakers provide a level of reliability and precision that can't be achieved with conventional mechanical breakers. We share your interest in managing DC resources reliably and efficiently. Not sure if POWER-GATE devices are suitable for your application?

Contact Pinnacle Innovations
Questions/ Want to place an order? Call us at 604-510-0800 or Email Us

 
   
   

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Perfect Switch POWER-GATE ultra efficient Battery Isolators, Battery Rectifier Relays and more for sale Internationally, across the USA and all across Canada including Toronto, Montreal, Calgary, Ottawa, Edmonton, Mississauga, Winnipeg, Vancouver, Brampton, Hamilton, Quebec City, Surrey, Langley, Laval, Halifax, London, Markham, Vaughan, Gatineau, Longeil, Burnaby, Saskatoon, Kitchener, Windsor, Regina, Richmond, Richmond Hill, Oakville, Burlington, Sudbury, Sherbrooke, Oshawa, Barrie, Kingston, Cambridge, Coquitlam, Whitby, Guelph, Kelowna, Saanich, Victoria, Nanaimo, Thunder Bay, St. John's, Red Deer, Kamloops, Fort MacMurray, Fredericton, Grande Prairie, North Bay, Whistler, Prince George, Pickering, North Vancouver, Aurora, Shawinigan, Moncton, Saint John, Lethbridge & more.

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